HOME
PROFILE
COMPONENTS
CEMENT & MINING
STEEL
Collaborators
CONTACT
10 >> PROFILE >> Spray Nozzle Types


SPRAY NOZZLE TYPES

Making groups or classification of spray nozzles are always complicated due to fact that nozzles can be classified in respect to several criterias. When considering thousands of spray nozzles with changing parameters, nozzle users may easily get confused. On the other hand, some of the spray nozzle suppliers take this point to confuse endusers' minds and repeating the same nozzles in their catalogues over and over again.

ONLYSPRAY® spray nozzles can be classified in order that define nearly all the spray nozzles used in the industry. Please note that some spray nozzles such as oil burner nozzles, fuel injection nozzles, cutting torch nozzles etc. are not included in this classification.

The tables and explanations given below are general intersection of those product groups which almost define only standard products. Please feel free to contact FTR asking for other nozzles and accessories not listed here.


1.- FLAT JET NOZZLES

1.1.- Axial Flow Flat Jet Nozzles - Standard
   
   
   
flow rate ranges @ 3 bar 0,06 - 250 lpm  
spray angle range 0 - 150 degrees  
pressure range 0,5 - 20 bars  
material range all machinable metal grades and most of plastics
connection range 1/8'' - 1'' & quickfit  
industries served all industries  
key benefits economical, longer life, fast delivery  
quick fit accessories yes  
product availability more than 18.000 options
Standard flat jet nozzles are the most common used ones in the spray nozzle applications with very wide options for material, flowrate, connection, spray angle, accessories. These nozzles generates relatively ''THIN V FORM'' spray geometry while operating. The simplicity, availibility and cost effectiveness of these nozzles make them the most requested ones and providing solutions in many cases. ONLYSPRAY® flat jet nozzles outperform most other conventional flat jet types. The superior surface finish and very proper orifice guarantee the highest efficieny, uniform spray, accurate spray widhts at service. There are also many options for quick-connect, dovetail and swivel joint connections. The typical applications can be summarised as follows; most of the washing applications, surface treatment in paint lines, coating, cooling, quench, foam control, water curtains, cleaning with steam, humidification on parts or ambient, oil spray, rinsing, dust control, dosing, steel making, and more than different hundreds applications.

Please feel free to
contact FTR to get full engineering support.
 



1.2.- Axial Flow Flat Jet Nozzles - High Pressure
   
flow rate ranges @ 150 bar 4,4 - 67,9 lpm  
spray angle ranges 0 - 65 degrees  
pressure ranges 20 - 300 bars  
material ranges AISI 416 hardened  
connection ranges 1/8'' , 1/4'' and nut  
industries served high pressure cleaning  
key benefits economical, longer life, fast delivery  
quick fit accessories no  
product availability more than 500 options  
High pressure standard spray nozzles are typically used in hot or cold water washing devices for car washing. Some other applications such as pipe cleaning, tank cleaning, wall cleaning, parts cleaning are also possible. Threaded or nut connections are main two fixing methods. ONLYSPRAY® HP flat jet nozzles have the most important technological advance that our nozzles are full hardened and tempered so that nozzle body is compelety treated. Therefore, our nozzles have much longer life and durability than conventional and imitated nozzles which are only hardened and/or tempered to few microns deep on the surface.

Please feel free to contact FTR to get full engineering support
 



1.3.- Axial Flow Flat Jet Nozzles - Side Jet
 
flow rate ranges @ 3 bar 0,06 - 250 lpm  
spray angle range 0 - 150 degrees  
pressure range 0,5 - 20 bars  
material range all machinable metal grades and most of plastics
connection range 1/8'' - 1'' & quick fit  
industries served all industries  
key benefits longer life, fast delivery  
quick fit accessories yes  
product availability more than 500 options
Side flat jet nozzles have a deflected spray direction because of orifice positioning on the nozzle body. The orifice is machined closer to the side, hence the water spray is directed towards to side of the nozzle. The spray is not symmetric according to spray feed line axis. These unique nozzles are mainly used for the applications where the spray is requested to have controlled spray widhts. The idea is to use such nozzles in the limited spaces or to stop spraying for nothing, so nozzles can be on the side pipes where spray can be deflected by the help of orifice design i.e. coil strip side cleaning without spray out of strip on the sides.

Please feel free to contact FTR to get full engineering support.
 



1.4.- Axial Flow Flat Jet Nozzles - Spoon Jet Nozzles
   
   
flow rate ranges @ 3 bar 0,39 - 350 lpm
spray angle ranges 15 - 150 degrees
pressure ranges 0,5 - 20 bars
material ranges AISI 303, AISI 316, Brass, Some plastics
connection ranges 1/8 - 1'' and nut
industries served all industries
key benefits high impact, longer life, fast delivery
quick fit accessories yes
product availability more than 2500 options

These type nozzles are called as Spoon or Tongue Type nozzles. This is a form of flat jet nozzles that nozzle mouth are extended and inclined to a certain degree in respect to feed axis. The major advantage of spoon nozzles is to give higher impact than standard flat jets. This is achieved by the ''spoon extension'' on which the liquid moves for a while, hence the spray starts with shape of ''water curtain''. The sprayed water curtain travels longer distances without broken into droplets. As a result, the impact on the surface is much higher because spoon nozzles either hit the surface in the water curtain form or bigger droplets. This property makes spoon nozzles more effective than standart flatjets working under the same conditions. Another advantage of spoon nozzles is to have wide angles. These nozzles are typically used in washing applications which higher impact values are requested such as food washing i.e. potato cleaning on conveyors, degreasing in pretreatment lines, motor block or part cleaning applications etc. ONLYSPRAY® spoon jet nozzles have the best spoon geometry and finish quality, therefore the spray is perfectly matching with therotical values.

Please feel free to
contact FTR to get full engineering support.



2.- FULL CONE NOZZLES
2.1.- Axial Flow Full Cone

2.1.1.- Axial Flow Full Cone - SINGLE ORIFICE

2.1.1.1.- Axial Flow Full Cone - SINGLE ORIFICE - Round spray
   
   
flow rate ranges @ 3 bar 0,74 - 9410 lpm
spray angle ranges 15 - 120 degrees
pressure ranges 0,5 - 20 bars
material ranges all machinable metal grades and most of plastics
connection ranges 1/4'' - 8'' & flanges
industries served all industries
key benefits larger coverage, longer life, fast delivery
quick fit accessories yes
product availability more than 9.000 options
Standart full cone nozzles with round spray geometry are another most common types just like standart flat jet nozzles. Full cone spray pattern nozzles are commonly used because of very wide options for material, flowrate, connection, spray angle and accessories. The water spray forms a ROUND CONICAL geometry like an umbrella which enables larger coverage but less impact due to the fact that water per unit are is less compared to flat jet nozzles. The round conical spray pattern is achieved by X-insert, slotted discs or S-vanes which guide a rotating flow inside the nozzle body, consequently the round spray is compeletely shaped by rounded spray orifice.
The large coverage area of the spray is mainly used for applications such as gas treatment, cooling, dust controls, fire extinguishing, rinsing, water treatment, chlorating, desuphurisation, gas conditioning, salt spray etc.
Full cone nozzles availability and simplicity are main characteristics responding most of the industrial needs.
 
Please feel free to contact FTR to get full engineering support.
 



2.1.1.2.- Axial Flow Full Cone - SINGLE ORIFICE - Square spray (Pyramid)
   
flow rate ranges @ 3 bar 2,70 - 4200 lpm
spray angle ranges 60 - 120 degrees
pressure ranges 0,7 - 20 bars
material ranges AISI 303, AISI 316, Brass
connection ranges 1/8'' - 6''
industries served all industries
key benefits larger coverage, longer life, straight side geometry
quick fit accessories yes
product availability more than 400 choices

Full cone spray can be converted to a PYRAMID (SQUARE projection) spray pattern by making a special design on the orifice and mouth piece. The spray is almost a pyramid shape and projection is square where its edges rotate by increasing spray height. Therefore, the spray height and desired spray coverage should be precisely determined. The nozzle design is similar to standart full cone nozzles except mouth and orifice. Square spray nozzles are mainly used in places where strict dimensional coverage limits are requested such as chemical injection into moulds.

Please feel free to
contact FTR to get full engineering support.
 



2.1.2. Axial Flow Full Cone - MULTIPLE ORIFICES
   

flow rate ranges @ 3 bar 1,53 - 490 lpm
spray angle ranges 60 - 130 degrees
material ranges AISI 316
connection ranges 1/2'' - 2''
industries served all industries
key benefits larger contact area, longer life, finer droplets
quick fit accessories yes
product availability more than 200 options

Relatively bigger size multiple orifice full cone nozzles maintain more than two orifices on its body. The number of orifices are typically seven, thereby spraying quite fine droplets event at low pressures enabling very large coverage. Since the flow is divided into multiple orifices, the liquid is easily broken into fine droplets under pressure. These nozzles are mainly used for dust suppression, cooling, fire extinguishing, foam control etc. It is recommended to use inline filters in the feed line.

Please feel free to
contact FTR to get full engineering support.
 



2.2.-Tangential flow Full Cone
 
flow rate ranges @ 3 bar 2,30 - 122 lpm
spray angle ranges 60 - 120 degrees
pressure ranges 1 - 7 bars
material ranges all machinable metal grades
connection ranges 1/8'' - 1''
industries served all industries
key benefits clog free, longer life, larger contact area
quick fit accessories yes
product availability more than 1000 options

The typical property of tangential flow full cone spray nozzles is the main body that spray and feed line have 90 degree deflection in respect to each other. The flow is controlled not only by the spray orifice but also the inlet hole on the nozzle body. The mouth piece, the orifice is placed, can be threaded revomable design. Since there is no insert to rotate the liquid inside the nozzle body, these nozzles are quite resistant against clogging. The rotating effect is achieved by centrifugal force in the nozzle. Cooling, coating, gas treatment, dust control are typical uses and also suitable for applications where inadequate filtering is available, or slurry liquids are sprayed.

Please feel free to
contact FTR to get full engineering support.


3.- ELLIPSE NOZZLES
 
 

 

flow rate ranges @ 3 bar 5,5 - 200 lpm
spray angle ranges 60 - 120 degrees
pressure ranges 0,7 - 10 bars
material ranges major metals
connection ranges 1/4'' - 1''
industries served all industries
key benefits higher impact than standart full cones
quick fit accessories yes
product availability more than 980 options

Ellipse nozzles are special ones that a full cone with higher impact is a must in an operation. The precise tooled orifice is the key factor to get a ellipse spray pattern. This is especially used in washing applications that both products and nozzles are fixed due to technical reasons. Therefore, the user can get the benefits of impact from a flat jet nozzle and coverage advantage from a full cone nozzle. Briefly, ellipse nozzles are a mixture of flat and full cone spray patterns.

Please feel free to
contact FTR to get full engineering support.


4.- SPIRAL NOZZLES
   
flow rate ranges @ 3 bar 5,5 - 4.120 lpm
spray angle ranges 60 - 180 degrees
pressure ranges 0,7 - 10 bars
material ranges major metals and plastics
connection ranges 1/4'' - 4'' & flanges
industries served all industries
key benefits ultra clog free, longer life, larger contact area in gases
quick fit accessories yes
product availability more than 2250 options

Thanks to its spiral design enabling much larger contact area between two fluids especially in gas treatment and  flue gas washing processes. These nozzles are also know as corkscrew, pigtail or helix in the industry. Very wide flowrates, spray angles, material selections and connection options and most importantly the clog-free design make these nozzles one of the most requested type in all industries. The robust structure provides very long life under even heavy working conditions. Some other applications can be summarised as part washing, fire extinguishing, water walls, dust control, quenching etc.

Please feel free to
contact FTR to get full engineering support.



5.- HOLLOW CONE NOZZLES

5.1.- Axial Flow Hollow Cone
   
   
flow rate ranges @ 3 bar 0,2 - 94 lpm
spray angle ranges 60 - 180 degrees
pressure ranges 0,5 - 50 bars
material ranges major metals
connection ranges 1/4'' - 1/2''
industries served all industries
key benefits longer life, larger contact area in gases
quick fit accessories yes
product availability more than 3.500 options

The axial flow hollow cone nozzles generate a cone with almost no liquid inside the cone. The projection of the spray from the top view is a ring pattern. Since the liquid distribution is very uniform, these nozzles can efficiently be used in absorption or gas treatment processes. The inner surface area of the spray together with finer droplets create large total contact area between liquid and gas, so that quick heat transfer can be achieved. Contact area of hollow cone spray is a key point for the applications cooling, disinfection, foam control, fire extinguishing, humidification on parts or air, gas treatment etc. These nozzles look very similar to standard axial flow full cone nozzles, but creating hollow cone spray pattern is achieved by S-grooved insert.

Please feel free to
contact FTR to get full engineering support.
 



5.2.- Tangential Flow Hollow Cone
flow rate ranges @ 3 bar 0,39 - 665 lpm
spray angle ranges 50 - 130 degrees
pressure ranges 0,3 - 10 bars
material ranges all machinable metal grades and some plastics
connection ranges 1/8'' - 3/4''
industries served all industries
key benefits clog free, longer life, larger contact area in gases
quick fit accessories yes
product availability more than 2.500 options

The tangential flow hollow cone nozzles provide the same spray pattern like axial flow hollow cone nozzles. The main differences are the body design and working principle. The flow is also controlled not only by the spray orifice itself but also the inlet hole on the nozzle body. The eccentric positioned inlet hole enables a perfect centrifugal rotating thus creating hollow cone pattern. Since there is no internal part inside the nozzle body, these nozzles are quite resistant against clogging. Gas treatment, air conditioning, gas cleaning, dust control are typical uses.
 
Please feel free to contact FTR to get full engineering support.


6.- DOUBLE FLUID ATOMISERS
   
 
   
flow rate ranges 1,4 - 19,3 lpm
spray angle ranges 20 - 60 degree
pressure ranges 0,2 - 10 bars
material ranges AISI 303 - AISI 316 - PVC - Nickel plated brass
connection ranges 1/4'' and 1/2''
industries served all industries
key benefits droplets <100 micron, flow controlled, low pressure
quick fit accessories yes
product availability more than 1.950 options

Double fluid atomisers are generally preferred in the applications where very fine droplets or very low flows are requested at a given interval. These nozzles operate with two fluids - water & air in most cases. The principle is to collide the fluids one to another just before or after the nozzle orifice. The compressed air hits the water creating a sharp and strong scissor effect, thus very fine droplets form in the spray cloud like a fog.
There are three working principles that air is always compressed in each principle. Water can be fed by a pump or not; 
If compressed air + pump, called as pressure principle
If compressed air + free fall water, called as gravity principle
If compressed air + water suction, called as suction principle 
briefly, if the water tank is positioned to a higher level than spray nozzle, it is called as gravity principle, but if it is positioned at a lower place, then it is called as suction principle. 
 
The mixing of two fluids can be in two ways in each of above mentioned principles. If mixing is performed before the orifice, it is called as Internal Mix, if it occurs after the orifice, it is then called External Mix atomizers.
 
All working principles and mixing alternatives have their own advantages and disadvantages. Therefore, please contact FTR engineers to select most suitable double fluid atomisers for your needs. The typical applications can be summarised as humidification of air, cooling, chemical dosing, high viscosity liquid spray, lubrication etc. The spray pattern can either be flat or full cone pattern.
 
Please feel free to contact FTR to get full engineering support.


7.- ULTRASONIC ATOMISERS
   
flow rate ranges 0,02 - 2,15 lpm
spray angle ranges 25 - 40 degree
pressure ranges 0,5 - 3 bars
material ranges AISI 303 - Brass
connection ranges 1/8'' - 1/4''
industries served all industries
key benefits droplets <30 micron, flow controlled
quick fit accessories swivel joints
product availability more than 50 options

Ultrasonic atomisers operate on a very sophisticated process which is based on two steps:
In the first one tiny water jets are injected into an high speed air flow which provides a first break up & atomisation of the fluid. In the second step, the two phase flow - air entraining liquid droplets, goes trough a field of sound waves which produce a further break up and a lowest droplets. This is performed through an impact between the two phase flow and a resonator located in front of the nozzle orifice. The sprayed water droplets are very fine lower than 30 microns. Independent fluid control make ultrasonic atomisers easy to operate. Humidification, frangrance spray or low volume spray in long time intervals are general uses of ultrasonic atomisers.

Please feel free to
contact FTR to get full engineering support.


8.- TANK CLEANING NOZZLES
   
 
 
flow rate ranges @ 3 bar 10 - 866 lpm
spray angle ranges 180 - 360 degree
pressure ranges 1- 250 bars
material ranges major SS grades
connection ranges 1/8'' - 1½'' & quick fit
industries served all industries
key benefits cleaning up to Ø70 meters tank diameters by a single nozzle
quick fit accessories yes
product availability more than 600 options

ONLYSPRAY® tank cleaning nozzles are offering widest range starting from simple fixed sphere ball nozzles till fully advanced and technological self rotating nozzles for huge vessels. From the cleaning of smallest bottles for mineral water bottles till vessels with a diameter of 70 meters and 35 meters high can be achieved easily by a single self rotating spray nozzle. The self lubrication is an important feature of self rotating nozzles providing trouble free working for a long time and less maintenance. 180, 270, 360 degree standart spray angles match the needs in most of the tank cleaning applications. Standart AISI 316L material guarantees hygiene requirements in the food industry. Some group of tank cleaning nozzles have special quick-lock connections where any kind of bacteria cannot grow. High impact spray jets and three dimensional rotation enable full coverage inside the tank surfaces. The tank cleaning nozzles can be classifed as fixed sphere nozzles, high pressure motorized rotating nozzles, and self rotating nozzles.

Please feel free to
contact FTR to get full engineering support.



9.- SPRAY DRY NOZZLES  

9.1.- Spray Dry Nozzles - HIGH PRESSURE
 
flow rate ranges @ 100 bars 2,25 - 38 lpm
spray angle ranges 60 - 90 degree
pressure ranges 50 - 500 bars
material ranges AISI 420, TC
connection ranges 1/4'' - 3/4''
industries served spray dry applications
key benefits ultra fine droplets, longer life
quick fit accessories no
product availability more than 50 options

High pressure spray dry nozzles are a developed form of axial feed full cone nozzles with additions of internal components and main body. Since these nozzles operate under high pressures, they are sometimes called as HP Spray Dry Nozzles. The main aim is to have very fine droplets after spraying to get full evaporation in the reaction tank. For this purpose, the liquid is fed to the nozzle at high pressures, thus energy for breaking the liquid into the droplets is achieved. ONLYSPRAY® spray dry nozzle internals are made of high quality tungsten carbide to serve longest life under heavy working conditions. These nozzles are typically used in counter current spray dry reactors where high viscosity and slurry solutions are sprayed.
 
Please feel free to contact FTR to get full engineering support.
 



9.2.- Spray Dry Nozzles - DOUBLE FLUID
flow rate ranges 0,7 - 53 lpm
spray angle ranges 50 - 100 degree
pressure ranges 1,4 - 5 bars
material ranges AISI 316L, Hastelloy C276
connection ranges 1/8'' - 1/2''
industries served Spray dry applications
key benefits ultra fine droplets, longer life
quick fit accessories no
product availability more than 150 options

Double fluid spray dry nozzles work in the same pressure-principle like double fluid atomisers. The compressed air provides the energy to break the liquid into fine droplets. Both air and liquid feed pressures are quite low compared to HP spray dry nozzles. Moreover, special air-liquid lances should be used for a proper operation.
 
Please feel free to contact FTR to get full engineering support.



10.- GAS COOLING NOZZLES

10.1.- Gas cooling nozzles - SINGLE FLUID

 

flow rate ranges @ 35 bar 5,3 - 500,0 lpm
spray angle ranges 30 - 90 degree
pressure ranges 20 - 40 bars
material ranges AISI 316 - AISI 420 - Titanium - TC
industries served mainly cement and steel industries
key benefits finer droplets, longer life, fast delivery, high pressure
quick fit accessories no
product availability more than 900 options

Gas cooling can be performed to a certain degree with some of the standart full or hollow cone nozzles, but the gas cooling nozzles we mention here are the ones called as ''spillback or flowback or back flow or return flow'' which are used in the gas cooling towers or similar applications that full evaporation is a must. Spillback nozzles are also a developed version of hollow cone nozzles. New generation spillback nozzles together with special lances of ONLYSPRAY® are specially heat treated to serve extra long life.
 
FTR, under the brand COOLINGCONTROL®, is calculating, designing, manufacturing and establishing complete gas cooling systems where full evaporation and precise engineering is required. Please visit our COOLINGCONTROL® page for futher details of full custom design systems.
 
Please feel free to contact FTR to get full engineering support.
 



10.2.- Gas cooling nozzles - DOUBLE FLUID
   
 
flow rate ranges 0,5 - 200 Lpm
spray angle ranges 15 - 50 Degree
pressure ranges 2 - 5 bars
material ranges AISI 316 - Hastelloy C276-C22-C4
industries served mainly cement and steel industries
key benefits finest droplets, single or multiple orifices, low pressure
quick fit accessories no
product availability more than 500 options

Gas cooling can be performed with some of the standart full or hollow cone nozzles, but the gas cooling nozzles we mention here are the ones called as ''special design double fluid nozzles'' which are used in the gas cooling towers or similar applications that full evaporation is a must within short reaction lengths. These nozzles generate very fine droplets with full cone pattern. New generation air-water mixture nozzles together with special lances of ONLYSPRAY® are specially heat treated to serve extra long life.
 
FTR, under the brand COOLINGCONTROL®, is calculating, designing, manufacturing and establishing complete gas cooling systems where full evaporation and precise engineering is required. Please visit our COOLINGCONTROL® page for futher details of full custom design systems.
 
Please feel free to contact FTR to get full engineering support.
 


11.- FIRE FIGHTING NOZZLES, COMPONENTS AND SYSTEMS
   
flow rate ranges @ 3 bar up to 25.330 lpm
spray angle ranges all degrees
pressure ranges 1 - 100 bars
material ranges major metals
connection ranges any connection
industries served fire fighting systems
key benefits trustable, approved, fast delivery
quick fit accessories yes
product availability more than 3000 options

Fire extinguishing spray nozzles and complementary equpiments are quite large range serving for fire protection needs. Our certified products and designs are mostly accepted by OEM's providing long life and trouble free service when there is a need to operate the systems.
 
Please feel free to contact FTR to get full engineering support.


12.- PAPER MILL NOZZLES
   
   
flow rate ranges @ 3 bar 0,16 - 50 lpm
spray angle ranges 0 - 150 degrees
pressure ranges 0,7 - 100 bars
material ranges 1/8'' - 1''
connection ranges any connection
industries served paper making industrty
key benefits longer life, patented designs, fast delivery
quick fit accessories yes
product availability more than 4000 options

ONLYSPRAY® paper mill nozzles are a group of nozzles consisting of disc flat jet nozzles, standart flat jet nozzles, special design zero degree flat jets nozzles (also called as needle jet nozzles), self cleaning nozzles, air nozzles, air curtain nozzles, disc type flat or needle jet shower nozzles, paper side cutting nozzles, double fluid atomisers, tank cleaning nozzles and all complementary accessories. Since paper industry has quite dedicated nozzles for its applications, these paper mill nozzle group was developed to serve a full package.

Please feel free to
contact FTR to get full engineering support.



13.- STEEL WORK NOZZLES

13.1.- Steel work nozzles - DESCALING

 
   
 
   
   
   

 

flow rate ranges @ 100 bar 12 - 134 lpm
spray angle ranges 26 - 30 - 40 degrees
pressure ranges 80 - 500 bars
material ranges TC - TC super life - AISI 420 hardened
connection ranges M8 - M16 - M 18 - Welding
industries served steel industry
key benefits ultra high impact, longer life, fast delivery
quick fit accessories no
product availability more than 850 options

Descaling is an important process after reheating furnace to get best possible surface quality on slabs, squares, rounds etc before the 1st stand for two main purposes : better finish quality on products after rolling, and protecting rolls. ONLYSPRAY® descaling nozzles have two main designs, both outperform and match almost all of the descaling process requirements without any problem. The unique inimitable oval orifice design serves the highest quality and ultra performance. The complete nozzle unit consists of several parts such as filter, flow stablizer,gasket, nipple, nut that highest quality tungsten carbide nozzle mouth is the most important piece. High pressure descaling nozzles typically spray in flat jet pattern.

FTR is also offering complete high pressure descaling systems. Please visit
DESCALING AND HP WATER page to view further details of our full custom design systems.
 
Please feel free to contact FTR to get full engineering support.
 



13.2.- Steel work nozzles - OTHERS
 
 
 
 
 
flow rate ranges @ 1,5 bar 2,9 - 32,5 lpm
spray angle ranges 30 - 60 - 90 degrees
material ranges AISI 303 - AISI 316 - Brass - PP - PVDF- PPGFR
connection ranges threaded, clamps, nut,
industries served surface treatment, washing, rinsing, humidification
key benefits economical, longer life, fast delivery
quick fit accessories yes
product availability more than 4000 options

ONLYSPRAY® steel work spray nozzles consist of several types of standart flat jet, full cone, square cone, hollow cone, air nozzles, special design roll cooling nozzles and double fluid nozzles. There are other developed nozzles and atomisers dedicated for steel industry.
The air-water mix atomisers designed for steel industry are superior nozzles enabling fast heat transfer, high cooling efficiency, high free passages thus clog free operation. Those have also the ability to adjust air/water ratios according to different steel grades, consequently different cooling profiles for varying steel grades. Some of the applications can be summarised as roll cooling, roll lubrication, controlled and automated roll cooling, air wiping, air knives, strip cooling, strip oiling, quenching, air-water cooling on slabs bloom billtes rounds, plasma arc furnace cooling, ladle cooling, strip drying, washing, degreasing, rinsing and many more.

FTR is also offering complete high pressure descaling systems. Please visit DESCALING AND HP WATER page to view further details of our full custom design systems.
 
Please feel free to contact FTR to get full engineering support
 
       
     
 
 
 
 
 


14.- SURFACE TREATMENT NOZZLES AND ACCESSORIES
 
 

flow rate ranges @ 3 bar 1 - 200 lpm
spray angle ranges 0 - 150 degrees
material ranges major metals and some plastics
connection ranges 1/8'' - 3'', nut
industries served steel industry
key benefits longer life, fast delivery, dedicated to applications
quick fit accessories yes
product availability more than 4000 options
 
ONLYSPRAY® has the largest range for surface treatment spray nozzles, quick fit accessories, clamps and all other complementary equipments for surface treatments lines, tunnels as well as booths. Some of these nozzles are based on philosophy of standart flat jet working principle but improved according to industrial needs in pretretament lines to match user-friendly designs. FTR's highly experienced engineers are capable of making all necessary spray nozzle positioning & design calculations for your pretreatment line. From simple sphere ball nozzles to Intelock® connection system we offer quite completed range for pretreatment line needs. Quick connect clamps with single or double spring, cam-lever locking clamps and screw-bolt clamps are most common clamp types. Other complementary accessories such as blind nuts, camlocks, female or male spheres, blind spheres, pipe holders against vibrations are in our product range. 
 
Please feel free to contact FTR to get full engineering support.


15.- AIR NOZZLES

spray angle ranges straigth, curtain
material ranges AISI 303, Aluminium, POM, aluminium+SS
connection ranges threaded, swivel joints, flexiable hoses
industries served air curtains, blow off
key benefits economical, longer life, fast delivery
quick fit accessories yes
product availability 50 different options

Air nozzles are typically used to create a blow off or air curtain serving for many different purposes. While an air curtain is needed in a paint shop, conveying biscuits boxes from one point to another in a food plant can be another completely different application. The air nozzles are mostly requested for strip cooling, revomal of extra chemical solution from a surface, drying at the exit of a pretreatment tunnel and in many other applications. The blow off can be performed by several types of air nozzles such as multi orifice flat nozzles also know as comb nozzles, a steel bar having a quite thin slot in lenghts 300, 450, 600 mm, round multi orifice nozzles etc. These nozzles are made of plastic, coated steel or stainless steel.

Please feel free to
contact FTR to get full engineering support.


16.- ACCESSORIES AND COMPLEMENTARY PRODUCTS
   
materials major metals and most of plastics
threads male, female, all thread sizes
connections quick fit, spring lock, cam locks, nut
nipples welding, raidus, straight, dove tail
strainers Y type, in-line, in-nozzle
clamps single or double spring, cam lever, bolt
gaskets and seals all types
others -1 pipe supports, blind nuts, eductors, fittings
others -2 spray guns & lances, hose reels, pressure tanks
product availability more than 12.000 options

This group cover all necessary complementary equipments which are directly or indirectly working with spray nozzles or in the systems. The group can be summarised as nuts, twist lock nipple connections, gaskets, sealings, eyelet clamps with bayonet quick connections, welding nipples, welding nipples with radius, line filters, mini filters nozzle intra, bayonet quick connection nuts, ball joints, swivel joints, female / male nipples, double nipples, pressure tanks, eductors, spray guns, hose reels and many more.

Please feel free to
contact FTR to get full engineering support.


17.- HUMIDIFICATION UNITS

 

Trademark ONLYSPRAY® Mist
Unit All in one, ready to use units
capacity minimum 2.4 l/h - maximum 12 l/h per unit
droplet size 7.5 µm in S serie,12.0 µm in D serie,
working compressed air, gravity principle from a water tank
acessories standart kit, hanging kit, wall panel kit
product availability 2 models with 4 diffent options each

ONLYSPRAY® Mist humidification units are the single units in the world offering the best open or close air humidification without any risk of wetting on any machinery in the machine park. The patented design carries all components on its body to enable the best humidification efficiency. There is no need for a pump, and all needed is a very low amount of compressed air. The unit is ready to use making the operations much easier than ever before. The spray jet can reach distances up to 4 meters. The magic point of the spray is very fine droplets resulting in full evaporation in a short time. The running cost is much lower than any other open air humidification units or imitated low quality types. ONLYSPRAY® Mist is also quite a good solution in paint shops to stop any spotting on the surfaces. Moreover, any degree of static electricity in the ambient air can be eliminated by ONLYSPRAY® Mist units.

Please feel free to
contact FTR to get full engineering support.
NEWS
 
APRIL 2011 : FTR ECO PROGRAM has planted hundreds of trees again...
DECEMBER 2010 : FTR filter nozzles purify drinking water in Turkey
DECEMBER 2010 : SET Cement Plant dipping tubes = Magotteaux & FTR...
NOVEMBER 2010 : Once again Magotteaux & FTR at ADOCIM
OCTOBER 2010 : Cimentas contracted the best solution from Magotteaux...

..:: SEE ALL NEWS ::..

 
NEWSLETTER
 
Name Surname
E-Mail
 
CONTACT
 
Phone : +90 216 3220080
Fax      : +90 216 3225040
e-mail : contact@ftr.com.tr
 
OUR SPONSORSHIP
 
 
| About Site | Privacy Policy | Contact |
Copyright 2008 - FTR.com.tr | All right reserved. Tasarım : Deniz Doğan